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EV battery cooling plates regulate the temperature of the battery pack and some of the electronics by circulating coolant between two thin aluminum (Al) plates. Coolant flow through stamped channels in the base plate requires a tight, hermetically sealed weld with the top plate to prevent fluid leaks.
The manufacturing of energy storage devices, such as batteries and supercapacitors, often requires reliable and efficient welding methods. Various techniques are employed to ensure that the connections between.
The manufacturing procedures are described thoroughly; mainly consisting of the cutting and welding processes and the assembling of the parts that are fitted on the chassis. Additionally, the proper welding parameters for the custom chassis design are investigated and are selected after deductive reasoning.
Additionally, the proper welding parameters for the custom chassis design are investigated and are selected after deductive reasoning. The quality control of the weld joints is conducted by non-destructive methods (NDT) ensuring the required structural properties of the welds.
Generally, the strength, the mass, the workability, machinability, and weldability are the main selection technical characteristics of the chassis material. Also, the recycling characteristics have been considered for environmental protection reasons.
Concerning the parts fitted on the space frame chassis, in the front end structure, the spindle base has been made of Aluminium 6082-T6 and the spindle of AISI 9000 Series Steel. The rear end structure has been made of AISI 9000 Series Steel.
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